Resistance Welding

What is resistance welding? How does it work? What are its applications? You'll find the answers to those questions and more right here! We have more than 70 years' experience working with customer's applications and we like to share what we've learned in that time. Start with the basics – ‘fundamentals' as we like to call them – and then check out our collection of articles, blog posts and videos.

Resistance Welding Fundamentals

Resistance Welding Fundamentals

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Application Support, Process Development & Training

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Technical Articles & Whitepapers

hot stamped boron steel

Welding Fasteners to Hot Stamped Boron Steel

welding battery packs

Resistance Welding Tips for Getting Better Performance and Higher Currents from Battery Packs

Optimizing the Resistance Welding Process

weld head, electrode force, squeeze time

The Benefits of Closed Loop Control for the Resistance Welding Process

motor fusing, motor armature fusing, tang welding

Advantages of Using Inverter Technology in the Motor Fusing Industry

Cascading

weld monitor, weld checker

Weld Monitor and Weld Checker Calibration

inverter welder, inverter welding

Inverters Meet the Need for Improved Control

weld head, electrode force, squeeze time

The Importance of Squeeze Time in Resistance Welding

weld nugget formation

Using Gain to Optimize Weld Nugget Formation

welding material

Welding Material Control

Compensating for Varying Material Conditions in Resistance Welding

high frequency inverter welder

High Frequency Inverter Feedback Modes

polarity, resistance welding, spot welding,

The Effects of Polarity on the Resistance Welding Process

electrode force, force control, weld heads, air actuation, pneumatic

Electrode Force Control for Foot and Air Actuated Weld Heads

weld montoring, weld checking, weld checker, weld monitor

The Importance of Voltage Monitoring and Checking

weld monitoring, weld checking, weld checker, weld monitor

Introduction to SPC and Weld Checkers and Monitors

UB29A resistance welding power supply

Using the Resistance Set Feature

Battery Welding Using Laser, Resistance and Micro TIG Technologies

Battery Welding Using Laser, Resistance and Micro TIG Technologies

Blog

Closed-Loop Resistance Welding Control: WIFM?

Why Weld Monitoring? 3 Reasons: Analysis – Stability – Yield

Projection Welding of Fasteners to Hot Boron Stamped Components

Spot welding: improve quality and reduce cost with inverters

Fiber Laser Welding, Spot Welding, Resistance Welding, Resistance Spot Welding, Battery Welding, Battery Pack Welding, Micro TIG Welding, busbar, bus bar, buss bar

Battery Pack Welding: Tips for Improving Tab-to-Terminal Connections

Material Processing Solutions for Manufacturing – One Size Does Not Fit All

laser battery welding, laser battery tab welding, why use lasers for battery welding

Battery Welding: Using Lasers for Tab Welding Applications

Some Thoughts on Choosing the Best Battery Welding Technology

Battery Pack Welding: Which Technology for Your Job?

resistance welding troubleshooting, how to troubleshoot a spot welding process, how to troubleshoot a resistance welding process

Resistance welding trouble shooting: 7 simple steps

battery pack welding, battery welding

Battery Pack Welding: Better Performance and Higher Currents

AC, DC, CD or HF: Which Spot Welding Power Supply Should I Use?

Projection Welding: Balance Heat and Extend Electrode Life

Spot Welding Equipment Calibration: the Key to Reducing Down-Time

projection welding, weld heat balance, electrode life, how to achieve weld head balance, how to extend electrode life

Heat Balance: the Key to Successful Resistance Welding

projection welding, weld heat balance, electrode life, how to achieve weld head balance, how to extend electrode life

Better safe than sorry – 5 spot welding safety tips

when to use resistive electrodes, when to use conductive electrodes

Spot Welding? Remember the Old Adage “Opposites Attract”

Resistance Welding troubleshooting, how to troubleshoot your resistance welding process

Welding Problems and Solutions – Start with These 4 Things

Part Design Guidelines: Thermocompression Bonding Does the Job

Video Center

Robotic Arm Integration

Gas Tank Tube Bracket - Resistance Welding - Projection 1012 Mild Steel, Resistance Welding, IS-300CR, ISA500CR, MH-1401, Automotive Contract, Manufacturer Sheet, Metal Welding, Projection Welding, Spot, Steel, Steel, 1012 Mild Steel, 1020 Mild, Gas Tank Tube, Bracket

Resistance Welding Gas Tube Bracket

Truck Air Springs Spud Fitting Case - Resistance Welding - Steel 1012 Mild - Resistance Welding, IS-300CR, C-Frame, Automotive Contract, Manufacturer Sheet, Meta lWelding, Projection Welding, Spot Steel Steel, 1012 Mild Steel, 1020 Mild, Air Springs, Weld Truck Air Springs, Spud Fitting case

Spud Welding

Triple Layer - Resistance Welding - 1074 Steel - Resistance Welding, IS-120B, IS-300CR, 180A/EZ, MM-370A, MM-380A, Automotive Contract, Manufacturer Sheet, Metal Welding, Spot 1074 Steel, 3 layer, Triple Layer

Resistance Welding Triple layer steel

Solenoid Wrapped insulated wire to terminals - Resistance Welding - Copper Phosphorous bronze - Resistance Welding, HF2, 180A/EZ, Electronic Components, Motors & Coils, Welding Spot, Resistance Welding, Bronze Copper, CU Phosphorous bronze, Solenoid, Weld Wrapped insulated, wire to terminals

Resistance Welding Wire to Terminals

Sensor - Resistance Welding - Resistance Welding, Motors & Coils Welding, Spot , Resistance Welding Sensor

Motor Coil Sensor Welding

Roll Spot Seam Weld Strip -Resistance Welding - Copper to Steel, Resistance Welding, STA-100A, Roll Spot, Telecom & DisplayWelding, Seam Copper, Steelseam weld, with no undercut, or blowout Tape Strip

Roll Spot Seam Weld Copper to Steel

Fuses to connectors Lap weld - Resistance Welding - copper and zinc plates, Resistance Welding, STA-100A, 180A/EZ, Automotive Resistance Weld, Lap Weld, Copper, Zinc Tin/Nickel, Fuses connectors, electrical hardware, Lap weld, copper and zinc plates

Resistance Welding Copper Fuse Connectors

Motor - Resistance Welding - Silver Strip to Square Copper Flange , "Resistance Welding,IPB-5000A-MU, 89A/EZAutomation Electronic Components, Resistance Welding, Copper, Silver, Motor Weld, silver strip, to square flange"

Electric Motor Hairpin Stator Welding

Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal

Resistance Welding Terminal Electronic Components

Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal

Resistance Welding Terminal Electronic Components

Cable Terminal - Resistance Welding - Cold Rolled Steel & Copper - Resistance Welding, HF2, F120-Z, Electronic Components, Resistance Welding, Cold Rolled Steel, Copper cable terminal

Terminal Welding – Tweezer Weld

Solar - Ribbon to Resistor Lead - Resistance Welding - Copper with Tin Plating - Resistance Welding, IS-120B, 180A/EZ, Electronic Components, Energy Welding Spot, Copper, Tin, Plating, Solar Weld, ribbon to resistor lead

Ribbon Welding

Battery Cap- Nickel - Resistance Welding, UB29, UB29A, 88A/EZ, Batteries, Welding Spot, Nickel, Battery, Battery Packstabs, caps, parallel gap

Battery Tab Welding